I looked into this before purchasing my 1.625" die as well. The advice I got was to buy the smallest CLR available that is spec'd to bend the minimum wall thickness tube you are bending.
I was bending 1.625" .083 wall which happens to be the minimum wall thickness on the JD2 Model 4 5.5" CLR die so that's what I got. So far, so good. I've bent some 90 degree bends and haven't noticed any issues.
John
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John
'71 Nova (Build thread)
FFR Roadster
Also, some sanctioning bodies specify a minimum bend radius. For example the SCCA specifies that the bend radius must be a minimum of 3 times the diameter of the tubing. So 1.75" diameter tubing must have a minimum radius of 5.25"
I had meant to reply several months back, but I forgot...
Thanks for the suggestions guys. A local shop uses 6.5" for theirs, so that's what I went with. I agree with your consensus, a tighter radius would have been better. But I'm happy with what I got. I'll probably run a few drag strips a bit more than the autocross, so I went with a NHRA sportsman style cage. I'll do some autocross for fun, but I don't plan on being competitive at it. Any one know what radius bends fits a nitrous bottle? This is the first tubing I've ever bent, it was pretty enjoyable...