Andy's 66 Caprice LS Conversion

[kwhizz]

I met Andy at the Elkhorn Swap meet a year ago and we were talking about the LS swap into the 66 Impala Convert.....We got hooked up again in early summer this year and were talking about the Ackermann issues these "B" body cars have........Ended up Andy had the GM Service Bulletin from 1966 resolving these issues .........Anyhow......Here we go again........LOL......
Staring point is a pretty nice rust free Caprice.........Putting in a LS3 480 HP/4L70E GM connect and cruise set-up just like we put in Gary and Keith's cars.....

http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/028C5D8F-A582-46B1-BF80-5156D8BCCFA6.jpg

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[kwhizz]

The trans tunnel is tight in these cars and getting the cooling lines out to the radiator is simplified by getting rid of the factory fittings and going aftermarket with trans rated rubber hose......

http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/03D30674-AE77-4302-B336-F955E7C20F5D_1.jpg

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The next issue is the Holley 302-1 pan contacts the front cross member.......I made up some engine mount adaptor plates to raise the engine a 1/2" to resolve that issue...............

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Got the starter and converter bolted in.......Then the wiring........LOL.......Probably get it in the car tomorrow

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[Ns RS]

Good on ya ken, it was great to meet you, the tour was fantastic like you said it would be when i first met ya - a little work before vacation i see thumbs up buddy and its inspiring to witness you paying it forward and continuing to set an example like others out there thumbs way way up high )

[kwhizz]

Good on ya ken, it was great to meet you, the tour was fantastic like you said it would be when i first met ya - a little work before vacation i see thumbs up buddy and its inspiring to witness you paying it forward and continuing to set an example like others out there thumbs way way up high )


:thumbsup: :thumbsup: :thumbsup: :thumbsup:

[jy211]

gotta follow this process :thumbsup:

[fleetus macmullitz]

They were a classy car back in the day.

Good to see one brought up to date. :cool:

[waynieZ]

Ken your putting these Impala's out faster then GM did when they were new!
Way to go!

[kwhizz]

Got the Fuel system pretty much completed today......Fuel Pump fit and installed........Fuel Level Sender fit and installed........Filter Regulator installed and lines made........Then got the Tank installed.........Wiring for the Pump and the Dakota Digital fuel gauge installed also........Moving along..........

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[jy211]

what a clean car!

[Zoomin]

what a clean car!

Apparently Ken won't work on anything that has dust!

Ken, saw your cars at GG last weekend but never saw you around. Would have liked to meet The Legend.

[jy211]

Apparently Ken won't work on anything that has dust!



:tv_happy:

[kwhizz]

Well.......Dave and Greg came over today and helped out putting the engine in the car......Took all of about 5 minutes.....Now the fun starts......Andy cut off the trans mounts from the frame......got the cross member installed and tack welded the mounts back in.......Brent will do the final welding tomorrow....(he's a real welder....LOL).......On with the assembly.....

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[kwhizz]

More.................

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[kwhizz]

The leg is now getting back to normal and things are starting to move again.......Didn't say anything yesterday, but if you look at the picture below, you will see the front Chinese header bolt is missing......I was using a air ratchet to draw them in and the bolt as it was running down just snapped off.........Talk about getting pissed........That was a signal to go take a Nap.......It was in an accessible position, but getting the drill started in the center of the bolt to drill it out in an area that wasn't the best to see what you were doing.........went to the shop today and thought it thru....Made a bushing to go into the header flange with the metric tap drill size in it.......put it in and it centered the drill perfectly.....drilled thru the bolt and retapped the hole.......problem solved......

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Now that my Blood Pressure was down to normal, I went on and finished getting the Front Drive set-up installed........Headers installed on both sides and got the frame trans cross member mounts all welded in.......Time for a nap again (a good one this time)

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[waynieZ]

Nice looking install, you guys do good work.

[kwhizz]

Went and picked up a yoke for the transmission and got all the dimensions for the Driveshaft that is being made at Don's Automotive in Kenosha.......Also got the fuel line and Filter installed and completed.......then I installed the column shift linkage........moving along......Driveshaft should be finished today

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[SSLance]

Very nicely done...as always. It' almost like you've done this before once or twice. ;)

[kwhizz]

Looks like Photobucket is back to normal.........So.....Here are some update pic's....Picked up the drive shaft today and got it installed....

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Made a mount for the GM fuse panel and got it mounted....

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Got the mounting plate for the ECM and TCM..........Then installed the unit in the car.....

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[kwhizz]

Got the front drive belt installed.........With this set-up a 99.5" belt fits perfectly.......

http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/2D73D82A-B3F6-4F9A-ABBC-498F1BF96E32.jpg

Got all the A/C hoses made and installed.......

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Wiring is starting to be put in place

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Radiator is in temporarily.......Need to modify the mounting holes........Keith's bolted right in.......Hummm.....

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Mocking up the air intake system...........Getting closer

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Starting to look like a completed project.........

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Going for the exhaust system next Thursday........Don't know if I will have it wired and running by then, but, if not it will be flatbedded............

[kwhizz]

Just about finished under the car.......By moving the trans cross member back a couple inches, it now made the E-Brake cable way too long.........had to cut it to suit and make a new stop feature for locking the cable........worked out perfectly.....


http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/3894A5A3-ADD9-480E-9040-80897BEE51AD.jpg

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The transmission cooler lines are in and installed......Just needs trans fluid......

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Also got the heater valve and lines finished up also......

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[jy211]

sweet and clean! :weld:

[Jimbo1367]

Ken,
Why don't you use the. CPP. C5/6 FEAD. Instead of the kwik? It would give it a more OEM look.

[kwhizz]

Upadate.........Got Lucky and found a upper Radiator hose that fit perfectly......Got the Air Intake set-up completed with fittings for the PCV system and MAF sensor.........and Got the power steering hose made and installed, along with the reservoir.......started on getting the fan relay's wired and installed......Moving along..........

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[waynieZ]

Nice clean setup.

[1badsc]

remember that hose part no.

[Ummgawa]

What headers are those?

[kwhizz]

Chinese stainless headers off Ebay..........$170 delivered.......

[Ummgawa]

Chinese stainless headers off Ebay..........$170 delivered.......


Link? I've got a buddy doing a 5.3 swap and I'm trying to aim him in a less expensive direction.

[kwhizz]

http://www.ebay.com/itm/LS1-LS2-LS3-LS6-LS-Conversion-Swap-Headers-Camaro-Chevelle-Nova-Firebird-/271833997085?hash=item3f4a919f1d:g:FXMAAOSwQoFWOpM 3&vxp=mtr



Here you go..............

[kwhizz]

Exhaust is in and the car is back........Another great job by Dave's Mufflers in Kenosha.......James works his magic again

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[waynieZ]

It looks nice and tight under there. Nice job.

[kwhizz]

Got pretty much all the under hood wiring completed today......went to spin the engine over and found out the neutral safety switch is toast......Andy ordered a new one and that will be his winter project to install it.......LOL....Then we had a major disaster.......added coolant to the Radiator to top it off and come out the next morning and a puddle of coolant under the car......Humm !!!!.......Ended up being a pin hole in the Radiator weld seam..........Sheesh !!!!.......First we had Keith's car dropping dirt all over the place, now we have Andy's "Leakasourus" dumping coolant all over the place.........Time to call the Hazmat team again ............Time to get this "Beater" out of the garage......Andy is coming to drive it home next Saturday...........Put a self tapping screw with a rubber grommet thru the Radiator hole and tightened the screw squishing the rubber grommet to seal the leak till the new Radiator shows up and Andy can replace it at his place.......LOL

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Need to hook up the Vacuum line to the Brake Booster and everything else left to do is get all the Dakota Digital gauges and modules installed....Almost done.....Then off to SEMA to Relax.......

[waynieZ]

Ken I don't know how they expect you to work in all this mess!. Atleast the leak was right where you could get at it.

[kwhizz]

Ken I don't know how they expect you to work in all this mess!. Atleast the leak was right where you could get at it.


Yep.........Nuff Said !!!!
:hapdance:

[Sonar Chief]

Sucks about the leak but the install looks great, nice and clean! Great job!

[kwhizz]

Getting started on the "Inside" car stuff this morning.........Got the Gas pedal installed and plugged in.....also took the Dash out to get the Dakota Digital install going......Again.....Look at the Dust on the dash assy.........Sheesh !!!......at least the dust fell inside the car and not on the floor.......

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[kwhizz]

Time to get Andy's car cleaned up and finished.........Spent the day yesterday getting the Dakota Digital modules installed and wired ..............Todays project was to get the Dash cleaned, disassembled, and get the new Gauge assy installed, programmed and installed.......After getting that finished, I started the car and let it run and get up to temperature......Fan Relays kicked the fans on just like they are supposed to.....One of the little issues that pop up every now and then was the neutral safety switch.......This one was broken and going from the early trans to the overdrive created a safety issue........So......I informed Andy the switch was bad and I installed jumper wires to by-pass the old switch...After thinking about it and reading the instructions for the Dakota gear shift position sensor module, I installed a relay and wired it per the instructions..........LOL......Don't need no stinking mechanical switch...... ...Andy is coming to pick it up and drive it home on Saturday....

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http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/80bf83e1-8e90-4e74-9ffa-c77f4e6a8bc9.jpg

http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/b62a01c7-01d2-4a04-b512-864c990ea1b4.jpg

http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/928394FB-370C-4037-B981-0A0C9F72D9A3.jpg

http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/64022FE5-85FB-42E1-AE9C-0B265CB5911B.jpg

[jy211]

great work. Andy needs to document road trip home lol

[waynieZ]

Nice work Ken, Andy must feel this week is taking for ever knowing he gets it back this weekend. He's going to love it.

[kwhizz]

Drove it for the first time to get the A/C system charged yesterday..........the car rode beautify, But....now I remember why God invented Disc Brakes and quick ratio steering boxes.....LOL.....Andy already changed the steering linkage in car over to the 67 revision so there wasn't any Ackermann issues.....Maybe I'm just used to driving my wife's cars so I am a little spoiled.........Andy is coming tomorrow to pick up this "Heap"........He still has some tweaking to do over the winter, I know he will be upgrading the brakes etc............Hopefully he will continue the thread with the future mod's............

http://vid13.photobucket.com/albums/a251/kwhizz/66%20Caprice/E0A48EF4-2D6A-40B4-A448-9C81C64DEA2F.mp4

[Che70velle]

As always, well done sir!

[Sonar Chief]

Ken, great job as usual!!

Did I see the radiator had the trans cooler in the bottom or were my eyes seeing stuff?

What's next?

Michael

[kwhizz]

Well..........Andy and his wife came up to pick up their car today.........And........He made it all the way home without any parts falling off........LOL.......

http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/8480CA94-C709-4B20-9114-9884CCD0B33D.jpg

http://i13.photobucket.com/albums/a251/kwhizz/66%20Caprice/08FCCB90-F0F7-435B-B33B-204D6AC5EA39.jpg

Another page off the Calendar............I hope Andy keeps this thread going with future upgrades as he completes them............Great car Andy........Enjoy !!!!!!

[kwhizz]

Ken, great job as usual!!

Did I see the radiator had the trans cooler in the bottom or were my eyes seeing stuff?

What's next?

Michael



Yep........Trans cooler in the bottom of the Radiator.........

[waynieZ]

I hope he keeps this thread up too. He's got a sweet ride there.

[andrewb70]

Is the 57 the next build?

Andrew

[kwhizz]

Is the 57 the next build?

Andrew


No...........He stopped over to see if I wanted to do a 56 for a friend of his.....But........This is the start of Vacation season so I'll probably take a pass..........